Division 04 — Internal · Bespoke · Doorsets
Forge Doors
Custom internal doors manufactured to exact leaf sizes, frame profiles and finish. From flush-painted doorsets to veneered feature doors, delivered pre-hung and pre-finished to site.
Capability
Factory-finished doorsets up to 2.7m high and 1.2m wide. FD30/FD60, acoustic, pivot, sliding and concealed-jamb options. Pre-hung with ironmongery pre-bored and frames set to Australian stud dimensions.
Range · Schedule
Configurations we manufacture
DR-01
Flush internal doors
Painted or veneered flush leaf, shadow-gap or rebated frame. Volume and one-off pricing.
DR-02
Panelled doors
Traditional or contemporary panel configurations in timber or painted MDF.
DR-03
Pivot doors
Oversized pivot hung doors with concealed floor and ceiling hardware.
DR-04
Sliding doors
Concealed track, barn-style or cavity sliding doors with matching pelmet.
DR-05
Fire-rated doorsets
FD30 / FD60 certified with intumescent seals, tested hardware and certification.
DR-06
Acoustic doorsets
Up to 44 Rw dB rating for home theatres, studios and commercial suites.
DR-07
Concealed jamb doors
Minimal frameless look with concealed hinges and shadow-line detail.
DR-08
Door hardware packages
Matched lever, pull, pivot and sliding hardware in PVD, brass or black finishes.
Materials
What we work in
- European oakVeneered or solid, book-matched option
- American walnutSelect grade, oiled or lacquered
- Painted MR-MDF2-pack PU finish, any colour reference
- Glass insertsClear, frosted, reeded or fluted
- Metal accentsBrass, bronze, blackened steel hardware
Specification
Standards & performance
| Fire rating | FD30 / FD60 certified doorsets |
| Acoustic | Up to 44 Rw dB doorsets |
| Finish | 2-pack PU, lacquer, oil, wax |
| Max leaf size | 2.7m H × 1.2m W |
| Lead time | 6–10 weeks from sign-off |
Process
From drawing to install
Step 01
Schedule & openings
Door schedule, opening sizes, frame type and ironmongery schedule.
Step 02
Shop drawings
We issue leaf, frame and hardware details for approval.
Step 03
Manufacture
CNC, hand assembly, spray finish, pre-hung and pre-bore.
Step 04
Delivery
Sequenced by floor or phase, ready for site install.
Pre-quote checklist
Have these ready and we'll quote faster.
- Door schedule with sizes and quantities
- Fire & acoustic rating requirements
- Finish reference (paint / stain / veneer)
- Frame type (shadow-gap, rebated, concealed)
- Ironmongery schedule and finish
- Pivot or sliding hardware preference
- Programme and phase of installation
- Site access and storage
Recent project
Terrace development — 60 doorsets
- Client
- Sydney developer
- Scope
- Flush painted doors, concealed jambs, brass hardware across 12 townhouses
- Outcome
- 8-week manufacture, single-point coordination
Next step